Friday, March 1

How to convert an electric golf cart to gas? Learn step-by-step

Use our comprehensive guide to learn how to convert an electric golf cart to gas. Examine the fundamentals of replacing parts and making sure the changeover goes smoothly. Important information about converting an electric golf cart to a gas-powered one is waiting.

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Convert an electric golf cart to a gas

In the realm of recreational transportation, golf carts have made a significant mark. Initially designed to facilitate mobility on golf courses, they have evolved and found applications in various sectors, from resort communities to large estates. Among the many choices available to consumers, the decision between electric and gas golf carts has always been a point of deliberation. This chapter delves into the journey of electric golf carts and the growing trend of converting them to gas. Through this transition, we’ll explore the inherent benefits that make this switch appealing to many.

1.1. Evolution from Electric to Gas Golf Carts

The inception of golf carts was mostly electric. These carts, powered by rechargeable batteries, promised a silent operation, making them ideal for serene golf courses. Over time, as the demand for more power, range, and utility grew, gas golf carts emerged as a robust alternative. With the advancement in technology, conversion kits began to surface, enabling electric golf cart owners to transition to gas power.

Electric carts, being battery-operated, demanded periodic charging and battery replacements, while their gas counterparts offered extended range and power with simple refueling. The adaptability and flexibility of gas engines provided them an edge, especially in areas where charging infrastructure was sparse.

1.2. Benefits of Converting Electric Golf Carts to Gas

Enhanced Range and Power:

Gas golf carts inherently have a more extended range, owing to the high energy density of gasoline compared to batteries. This means fewer stops for refueling compared to the frequency of charging required by electric carts. Moreover, gas engines often provide superior torque, especially beneficial in terrains demanding more power.

Reduced Downtime:

While electric golf carts require hours to charge, refueling a gas golf cart is a matter of minutes. This quick turnaround time can be especially beneficial for commercial operations, where downtime translates to lost revenue.

Longevity and Maintenance:

Modern gas engines are built to last. With regular maintenance, they can outlive electric motors, which might require periodic battery replacements. Moreover, the simplicity of gas engines often translates to easier and more affordable repairs.


Gas golf carts, due to their power and range, are versatile. Whether it’s towing, climbing steep terrains, or extended use, they tend to outperform their electric counterparts in challenging conditions.

In summary, while electric golf carts have their advantages, the conversion to gas is more than just a trend. It’s a testament to the evolving needs of consumers and the adaptability of technology to meet those demands. As we navigate further into this guide, we’ll delve deeper into the nuances of this conversion, ensuring you have a comprehensive understanding of the process and its benefits.

Credit: REDNIC79

2: Preliminary Considerations

Before embarking on the transformative journey from electric to gas golf carts, it’s imperativeto be armed with a thorough understanding of the core differences and factors influencing the transition. Whether it’s the scientific distinction between the two power sources, crucial decision-making factors, or the financial implications, let’s navigate these considerations to form a solid foundation for the conversion.

2.1. The Science Behind Electric vs. Gas Golf Carts

Both electric and gas golf carts operate on fundamentally different scientific principles:

  • Electric Golf Carts: Rely on electrical energy stored in batteries. An electric motor uses this energy to generate motion. The efficiency of electric carts is often tied to the quality and capacity of the batteries, as well as the performance of the motor.
  • Gas Golf Carts: Operate on internal combustion engines, where gasoline is burned to produce kinetic energy. The efficiency and performance of gas carts are influenced by engine quality, fuel type, and combustion mechanics.

2.2. Factors to Consider Before Making the Switch

While the idea of conversion might be appealing, several pivotal factors should guide the decision-making process:

  • Usage Patterns: If the golf cart is primarily used for short distances with ample time for charging, electric might suffice. However, for extended use without frequent charging opportunities, gas could be more practical.
  • Terrain: Gas golf carts generally offer better torque, making them suitable for hilly terrains or towing tasks. If the cart is routinely exposed to demanding terrains, a gas engine might be advantageous.
  • Infrastructure: Evaluate the availability of charging infrastructure for electric carts or fueling stations for gas variants. Some locations might have better support for one over the other.
  • Long-Term Plans: Consider the lifespan of the current electric cart. If it’s nearing the end of its lifecycle, a new purchase might be more economical than conversion.

2.3. Cost Implications of the Conversion

Understanding the financial aspects is crucial. Some of the key cost considerations include:

  • Initial Conversion Costs: This encompasses the price of the conversion kit, gas engine, tank, and other essential components. It’s vital to compare these against the potential savings from switching to gas.
  • Maintenance Costs: While gas engines might have a longer lifespan, they might also come with higher maintenance needs. Factor in regular engine checks, oil changes, and potential repairs.
  • Fuel vs. Electricity Costs: Assess the cost of gasoline in the local region compared to electricity prices. In some areas, electricity might be substantially cheaper, making the running costs of electric carts lower.

To sum up, converting an electric golf cart to gas is not merely a technical decision. It’s a holistic process that requires a keen understanding of the underlying science, a thorough evaluation of usage patterns, terrain, and available infrastructure, coupled with a meticulous cost analysis. Making an informed decision based on these factors will ensure that the conversion aligns with both operational needs and financial prudence.

3: Essential Tools & Components

Making the transition from an electric to gas-powered golf cart is no small task. It demands precision, attention to detail, and, most importantly, the right set of tools and components. This chapter provides a deep dive into the vital equipment and elements that make the conversion successful and efficient.

3.1. Understanding the Conversion Kit

A conversion kit is a comprehensive package comprising all the necessary components to facilitate the transformation of an electric golf cart to a gas-powered one.

3.1.1. Highlighting the Navitas DC to AC Conversion Kit

The Navitas DC to AC Conversion Kit stands out in the market for its efficiency, ease of use, and comprehensive offering. Key features include:

  • Compatibility: Designed to seamlessly fit a wide range of golf cart models, reducing the need for extensive modifications.
  • Enhanced Performance: Offers improved torque and speed control, ensuring an upgraded driving experience.
  • User-Friendly Interface: Comes with an intuitive programming tool, making it easier to customize settings according to individual needs.

3.2. Choosing the Right Gas Tank

Selecting an apt gas tank is critical to ensure consistent fuel supply and optimum performance:

  • Capacity: Depending on the frequency of usage and refueling opportunities, choose a tank that meets your usage patterns.
  • Material: Opt for corrosion-resistant materials to enhance longevity.
  • Placement: Ensure the chosen tank can be securely mounted in the golf cart’s designated space, maintaining balance and weight distribution.

3.3. Selecting the Best Gas-Powered Engine

The heart of the conversion process lies in choosing a robust and efficient gas engine:

  • Horsepower: Determine the power needs based on the cart’s size and intended usage.
  • Brand Reputation: Brands with a proven track record in the automotive sector are usually reliable choices.
  • Fuel Efficiency: Assess the engine’s miles per gallon (MPG) rating to gauge its fuel consumption rate.

3.4. Adapting Golf Cart Controls for Gas Engines

Post-conversion, the golf cart’s controls will need some adjustments to be compatible with the new gas engine:

  • Acceleration: The gas pedal linkage should be calibrated to ensure smooth acceleration.
  • Braking System: Gas engines might require different braking pressures. It’s essential to test and adjust the brakes accordingly.
  • Dashboard Controls: Some controls, like the fuel gauge, will need to be added, while others, like the battery level indicator, might become redundant.

In conclusion, embarking on the conversion journey requires a well-defined roadmap, equipped with the right tools and components. Whether it’s a top-tier conversion kit like the Navitas DC to AC, or the perfect gas tank, every element plays a pivotal role in ensuring the golf cart’s post-conversion efficiency and performance.

Golf cart

4: Step-by-Step Conversion Guide how to convert electric golf cart to gas

Successfully converting an electric golf cart to gas-powered involves a meticulous and methodical approach. This chapter lays out a clear, step-by-step guide for this transformation, ensuring safety, efficiency, and superior post-conversion performance.

4.1. Safety Precautions

Safety should always be the top priority. Before initiating the conversion process:

  • Disconnect All Electrical Connections: Ensure that the golf cart’s battery is disconnected, minimizing risks associated with electrical shocks.
  • Secure Your Workspace: Ensure you’re working in a well-ventilated area, preferably outdoors, to avoid the accumulation of harmful fumes.
  • Wear Protective Gear: This includes gloves, safety goggles, and other relevant protective equipment.

4.2. Removing the Electric Motor

Begin the conversion by detaching the electric motor:

  1. Isolate the Motor Area: Clear out any obstructions around the electric motor.
  2. Unbolt and Unclip: Using the appropriate tools, carefully unbolt and unclip the motor from its housing.
  3. Detach the Controller and Cables: Once the motor is removed, disconnect any linked controllers and cables.

4.3. Installing the Gas Engine

Now, proceed to integrate the gas-powered engine:

  1. Position the Engine: Place the gas engine in the space vacated by the electric motor. Ensure it aligns with mounting points.
  2. Secure the Engine: Bolt down the gas engine firmly, ensuring it’s well anchored and stable.
  3. Connect the Fuel Lines: Attach the fuel lines from the gas tank to the engine, ensuring a seamless flow of fuel.

4.4. Setting Up the Gas Tank

  1. Select an Optimal Location: Ideally, the gas tank should be positioned in a location that doesn’t interfere with the golf cart’s balance or operation.
  2. Mount the Tank: Using brackets and screws, securely mount the gas tank to your golf cart.
  3. Connect to the Engine: As mentioned earlier, ensure the fuel lines are correctly connectedto feed the engine.

4.5. Adjusting the Golf Cart’s Controls

With the engine and fuel tank in place, the controls need recalibration:

  • Modify the Throttle: Reconfigure the throttle linkage to match the responsiveness and power output of the new gas engine.
  • Test Brake Response: Gas-powered carts might differ in momentum and weight. Test and adjust brakes to ensure safety during operation.
  • Incorporate New Dashboard Elements: Integrate indicators like the fuel gauge and rev counters, while removing electric-specific features.

In essence, the transition from electric to gas golf carts demands a blend of precision, patience, and adherence to safety standards. This step-by-step guide, when followed diligently, promises a successful conversion with a gas-powered golf cart ready to deliver peak performance.

5: Gas vs. Electric Golf Carts

When contemplating a switch from electric to gas-powered golf carts, it’s essential to understand the key distinctions between these two types. This chapter provides an in-depth comparison, spotlighting operational costs, performance attributes, maintenance requisites, and the environmental footprint associated with each type.

5.1. Operational Costs

Gas Golf Carts:

  • Fuel Expenditure: The recurring cost of gasoline can fluctuate based on global oil prices and local taxes.
  • Maintenance Frequency: Periodic engine servicing and occasional parts replacements can incur additional costs.

Electric Golf Carts:

  • Electricity Charges: Charging costs are relatively stable but can vary based on regional electricity rates.
  • Battery Replacement: Although not a frequent expense, battery replacements can be substantial when due.

5.2. Performance & Speed

Gas Golf Carts:

  • Consistent Power Output: Gas engines offer steady power, which can be advantageous on terrains requiring continuous torque.
  • Speed Variability: With a broader RPM range, gas golf carts can achieve higher top speeds.

Electric Golf Carts:

  • Peak Torque at Low Speeds: Electric motors deliver maximum torque instantly, ensuring robust acceleration.
  • Uniform Speed: Electric carts maintain a consistent speed, unaffected by the battery’s charge level.

5.3. Maintenance Needs

Gas Golf Carts:

  • Routine Maintenance: Gas engines require regular oil changes, air filter swaps, and spark plug replacements.
  • Noise & Vibration: Over time, mechanical parts can wear out, leading to increased noise and vibration.

Electric Golf Carts:

  • Minimal Wear & Tear: With fewer moving components, electric carts experience reduced mechanical wear.
  • Battery Care: Ensuring the battery is routinely charged and preventing deep discharges can prolong its lifespan.

5.4. Environmental Impacts

Gas Golf Carts:

  • Emissions: Combustion engines release carbon dioxide and other pollutants, contributing to greenhouse gas emissions.
  • Noise Pollution: Gas engines produce more noise, which can be disruptive in serene golf environments.

Electric Golf Carts:

  • Cleaner Operations: Electric carts produce zero on-site emissions, promoting cleaner air.
  • Energy Source Considerations: The environmental impact depends on the energy mix of the local grid. Renewable energy sources reduce the carbon footprint.

In summary, both gas and electric golf carts have their unique advantages and trade-offs. As technology progresses and environmental considerations gain prominence, the scales might tilt. However, currently, it boils down to individual preferences, usage patterns, and specific needs that will determine the best fit for golf enthusiasts.

Golf cart

6: Additional Conversion Insights

Diving deeper into the world of golf cart conversions, it’s essential to understand not only the primary pathways of transformation but also to stay updated on emerging trends and nuances. As golf cart enthusiasts seek optimization in terms of both functionality and sustainability, a thorough exploration of the various facets of conversion becomes imperative.

6.1. Converting a Gas Golf Cart to Electric: An Overview

While much attention is given to switching electric carts to gas, there’s a niche segment that’s interested in the reverse: transitioning from gas to electric. Some of the motivations behind this include:

  • Eco-friendliness: Electric golf carts emit zero on-site pollutants, presenting a cleaner alternative.
  • Operational Quietness: They offer silent operation, which is ideal for maintaining the tranquillity of golf courses.
  • Reduced Maintenance: Electric carts generally have fewer moving parts, leading to decreased wear and tear over time.

6.2. Reviewing Top Gas Engine Conversion Kits for Golf Carts

The market has seen a proliferation of conversion kits, but a few stand out due to their comprehensive features and reliable performance:

  • EZ-GO Gas Conversion Kit: Renowned for its compatibility with a wide range of golf cart models, offering seamless integration and optimal power output.
  • Yamaha G1 Gas Golf Cart Kit: Favoured for its robust construction and efficient fuel combustion, ensuring longer rides with less fuel consumption.
  • Club Car DS Gas Conversion Kit: Praised for its precision engineering, guaranteeing smoother transitions between speeds and superior torque delivery.

6.3. Pros & Cons of Electric Golf Carts

Understanding the merits and demerits of electric golf carts can provide clarity when contemplating a conversion:


  • Sustainable: Draws power from the grid, which can be sourced from renewable energy.
  • Low Operational Noise: Ideal for environments where silence is golden.
  • Stable Performance: Offers consistent speed and torque delivery.


  • Limited Range: Bound by battery life, which can restrict prolonged usage.
  • Charging Infrastructure: Requires access to charging stations or electric outlets.

6.4. Delving into Electric Golf Cart Conversion Kits

For those considering the gas-to-electric transition, several kits stand out in terms of performance and integration:

  • Navitas Electric Conversion Kit: Recognized for its adaptive technology that tailors power delivery based on terrain and user demands.
  • Star EV Conversion Package: Offers a balanced mix of speed, torque, and efficiency, making it a top pick among enthusiasts.
  • EZ-GO Electric Retrofit Kit: Ensures that conversions are not just about power but also about extending the lifespan of the cart with its state-of-the-art components.

In conclusion, the choice to convert a golf cart, be it from electric to gas or vice versa, requires a comprehensive understanding of both the macro and micro aspects of the process. By diving deep into the nuances of conversion kits, advantages, and potential challenges, enthusiasts can make an informed decision tailored to their specific needs and preferences.

FAQs- how to convert an electric golf cart to gas

Navigating the golf cart conversion landscape is filled with questions, primarily due to the technical and functional complexities involved. Here, we address some of the most frequently asked questions to provide clarity for those contemplating the electric to gas conversion and vice versa.

– What is the lifespan of an electric golf cart?

The lifespan of an electric golf cart largely depends on the care it receives and its usage patterns. On average, a well-maintained electric golf cart can last anywhere from 10 to 15 years. However, it’s essential to note that the batteries, which are a pivotal component, typically need replacement every 5-7 years, depending on the frequency of use and charging habits.

– How do the speeds of gas and electric golf carts compare?

Gas golf carts generally have a higher top speed than their electric counterparts. While electric golf carts can reach speeds of 20-25 mph, gas golf carts can achieve speeds up to 25-30 mph. However, several factors, including weight, terrain, and maintenance, can influence these numbers.

– Is it cheaper to operate a gas or electric golf cart?

From an operational cost perspective, electric golf carts are usually cheaper. They require electricity for charging, which is often less expensive than gasoline, especially in regions with higher fuel costs. Additionally, electric golf carts have fewer moving parts, resulting in reduced maintenance expenses over time. However, the initial investment in batteries and potential replacement costs should also be factored into the overall financial assessment.

– Are there professionals who can assist with the conversion process?

Yes, there are numerous professionals and specialized service centers dedicated to golf cart conversions. It’s always recommended to consult with or hire an expert when considering a conversion. Their knowledge and experience can ensure the process is conducted safely and efficiently, providing optimal results for the user.

– How does the conversion affect the resale value of the golf cart?

The impact on resale value can vary based on several factors, including the quality of the conversion, the brand and model of the golf cart, and market demand. In some instances, a professional conversion can increase the golf cart’s value, especially if the change enhances its performance or versatility. Conversely, DIY conversions or those done without attention to detail can potentially decrease the cart’s resale value. It’s essential to research and assess the potential return on investment before undertaking the conversion.

In the realm of golf cart conversions, questions abound. Whether it’s understanding the nuances of operational costs or seeking clarity on potential resale values, it’s crucial to be equipped with the right information to make informed decisions.

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